FLLOW3D CAST Advanced 2017 allows metal casters to study the thermal profiles of the molds or dies, as well as the profiles, as well as other properties such as gazing at the inner cores. It allows the models to cut down on design and development costs when they implement new casting techniques. It is equipped with a user-friendly and advancing user interface that will guide you through projects that have been successful, delivering precise predictions of the process of the filling and solidification defects. Its extremely precise flow and solidification results are able to identify critical casting flaws.
In addition, it is extremely precise in the result of the flow, and the results of the solidification detect critical casting flaws. In fact, it allows the modelers to save on layouts and developing costs when they implement new casting methods. With an easy and advancing user interface that can guide you through your projects with success, providing precise predictions for filling and solidification defects. FLOW-3D CAST is designed specifically for the purpose of modeling a broad range of casting techniques and comes with all the components needed to create the complete design solution.
Flow 3d Cast Advanced Crackl
FLOW-3D Cast consists of a full flow and thermal solution for both the cast alloy and the die or mold. Simulations of filling and solidification using FLOW-3D Cast provides important insight into a casting process. This understanding helps identify problems with a design to increase yield and reduce the time required to perform physical design iterations. All this leads to production of quality parts in less time, resulting in greater customer satisfaction and profits. As a versatile simulation tool, FLOW-3D Cast can also enable companies to save time when deploying new casting processes or alloys.Features:- Continuous casting with binary segregation- Capture core gas release and associated defects- Sand core blowing- Model moisture drying in molds and cores- Enhanced viscous effects including non-Newtonian viscosity, shear thinning/thickening and thixotropic flows- Heating due to viscous shear- Thermal and mechanically induced stresses and distortions
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Abstract:The process of continuous casting of steel is a complex technological task, including issues related to heat transfer, the steel solidification process, liquid metal flow and phase transitions in the solid state. This involves considerable difficulty in creating the optimal process control system, which would include the influence of all the physico-chemical phenomena which may occur. In parallel, there is an intensive development of new mathematical models and an increase in computer performance, therefore complex numerical simulations requiring substantial computing time can be conducted. This paper presents a review of currently applied numerical methods allowing the phenomena accompanying the process of continuous casting of steel to be accurately represented. Special attention was paid to the selection of appropriate methods to solve the technological problem selected. The possibilities of applying selected numerical models were analysed in order to modify and improve the existing process or to design a new one linked to the implementation of new steel grades in the current production. The description of the method of defining the boundary conditions, initial conditions and material parameters as vital components ensuring that numerical calculations based upon them in the finite element method, which is that most frequently applied, are correct is an important element of the paper. The possibility of reliably defining the values of boundary parameters on the basis of information on the intensity of cooling in individual zones of the continuous casting machine was analysed.Keywords: continuous casting process; numerical modelling; finite element method; process control
FLOW-3D Cast consists of a full flow and thermal solution forboth the cast alloy and the die or mold. Simulations of filling andsolidification using FLOW-3D Cast provides important insight into acasting process. This understanding helps identify problems with adesign to increase yield and reduce the time required to performphysical design iterations. All this leads to production of qualityparts in less time, resulting in greater customer satisfaction andprofits. As a versatile simulation tool, FLOW-3D Cast can alsoenable companies to save time when deploying new casting processesor alloys.
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